Product Description

Being customer oriented firm, we understand each of our customer's needs and offer this Universal Process Control Trainer. Available in diverse technical specifications, this is used to control and measurement of Temperature, Level, Pressure and Flow. It has applications in oil & gas, chemical and food production plants. Also, this Universal Process Control Trainer is tested on numerous quality parameters to ensure its unmatched performance at customer’s end.

Features:

• Control console can be connected to either PC or a PLC
• Clear process tank and pipes
• LCD meters and LEDs provides instant information

• DCS control
• MODBUS communication
• SCADA software
• Manual tuning and Autotuning
• Patchboard configurable experiments
• Facility to introduce external controller
• SS wetted parts
• Inbuilt compressor and plunger pump with VFD
• Study of I/P, DPT, control valve, valve positioner
• Study of rotameter, orificemeter, venturimeter
• Temperature, flow, level, pressure control
• On-off, P, PI, PID control, PLC control
• Open loop tuning by process reaction curve
• Closed loop tuning by Zigler Nicholas method
• Staility analysis by Bode plot
• Cascade, Feed-forward and Ratio control
• Three element control and interactive control

Technical Specifications

• Product: Universal Process Control Trainer (Code 330)
• Type of control: DCS and SCADA
• Control unit: Hybrid controller, AI 8, AO 4, DI 16, DO 16, Control loops 8 with
• Communication: RS232, RS485, Ethernet
• Software packages: DCS: Hybrid Control Designer, SCADA: Wondware In touch 64 Tags
• Temperature sensor: RTD, PT100, Range 0-100 deg.C, 2Nos
• Temperature transmitter: PT100, Type 2 wire, Range 0-100 deg.C, Output 4-20mA, 2Nos
• Flow transmitter: DPT, Type 2 wire, Range 0 - 200 mm H2O, Output 4 - 20 mA, Sq. Root
• Level transmitter: DPT, Type 2 wire, Range 0 - 500 mm H2O, Output 4 - 20 mA, Linear
• Level transmitter: GPT, Type 2 wire, Range 0 - 600 mm H2O, Output 4 - 20 mA
• Pressure transmitter: GPT, Type 2 wire, Range 0 - 2.5 bar, Output 4 - 20 mA
• Position transmitter: Type Electronic, 2 wire, O/P 4 - 20mA
• I/P converter: Input 4-20mA, Output 3 -15 psig (2Nos)
• Heating control: Proportional power controller (SSR), Input 4 - 20 mA
• Heater: Type Electrical 2 coil, Capacity 3 KW
• Rotameter: 40-400LPH
• Process tank: Capacity 7.5liter, 0-100% scale, SS304
• Interacting tank: Capacity 7.5liter, 0-500mm scale, SS304 (2Nos)
• Supply tank: Capacity 27liter, SS304
• Float switch:Type Magnetic (2 nos.)
• Solenoid valves: Type 2/2way normally closed, 1/4"BSP, water(2Nos)
• Control valve: Type: Pneumatic, Size:1/2", Input: 3-15psig, Linear & Equal % (2Nos)
• Power supply: Supply 230VAC, output 24V DC (2Nos)
• VFD: Input single phase 200VAC, 1.1A, output AC3 phase
• Pump: Fractional horse power, type centrifugal
• Plunger pump: Positive displacement Plunger pump, Cap 200Lph
• Air filter regulator: Range 0-2.5 kg/cm²
• Pressure gauge: Range 0-2.5 kg/cm²(3Nos), Range 0-7 kg/cm²
• Flow measurement devices: Orifice meter (3Nos), Venturi meter
• Compressor: 1 Hp,3.8CFM, 10 kg/cm² with 45 lit inbuilt tank receiver
• Overall dimensions: 1150mmL x 800mmW x 1900mmh