Multiprocess Control Trainer

Multiprocess Control Trainer

Product Details:


Product Description

Multiprocess Trainer

The setup is designed to understand the advanced control methods used for complex processes in the industries. Different experiments like Flow, level, cascade, feed forward and ratio control can be configured and studied with the setup. It consists of water supply tank, pump, level transmitter, transparent level tank, orifice meters with differential pressure transmitters, rotameters, pneumatic control valve, I/P converter and serial based dual loop controller.

These units along with necessary piping are mounted on stand-alone type structure. The set up is connected to computer through USB port for monitoring and control by using PID logics. Product is supplied with 32 tag demo version of SCADA software package.


  • Flow,Level.Cascade,Feedforward and ratio control
  • ON-Off & PID operation
  • SCADA study
  • MODBUS communication
  • Closed loop water circulation
  • Non-corrosive wetted parts

Range of experiments

  • Study of open loop response (Manual control)
  • Study of on/off controller
  • Study of proportional controller
  • Study of proportional integral controller
  • Study of proportional derivative controller
  • Study of proportional integral derivative controller
  • Tuning of controller (Open loop method)
  • Tuning of controller (Closed loop method)
  • To study stability of the system (Bode plot)
  • To study cascade control system
  • To study feed forward control system
  • To study ratio control system

Technical Specifications

  • Product: Multiprocess trainer
  • Product code: 326A
  • Control unit: ADAM-4022T Serial based dual loop PID controller; Analog input 4, Analog output 2, Digital input 2, Digital output 2. with RS485 communication.
  • Communication: USB port using RS485-USB converter
  • Differential pressure transmitter: Type Capacitance, two wire, Range 0-200 mm, Output 4-20 mA sq.root (2 Nos)
  • Level transmitter: Type Electronic, two wire, Range 0-250 mm, Output 4-20mA
  • I/P converter: Input 4-20mA, Output 3-15 psig
  • Control valve: Type: Pneumatic; Size: 1/4", Input: 3-15 psig, Air to close, Characteristics: linear
  • Rotameter: 10-100 LPH(3 nos)
  • Pump: Fractional horse power, type submersible
  • Process tank: Transparent, Acrylic, with 0-100% graduated scale
  • Supply tank: SS304
  • Flow measurement: Orifice meter (3 Nos)
  • Air filter regulator: Range 0-2.5 kg/cm2
  • Pressure gauge: Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No)
  • Overall dimensions: 1740Wx720Dx630H mm
  • Optional: SCADA software package; Mini Compressor
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