Multiprocess Control Trainer

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Product Description

Multiprocess Trainer

The setup is designed to understand the advanced control methods used for complex processes in the industries. Different experiments like Flow, level, cascade, feed forward and ratio control can be configured and studied with the setup. It consists of water supply tank, pump, level transmitter, transparent level tank, orifice meters with differential pressure transmitters, rotameters, pneumatic control valve, I/P converter and serial based dual loop controller.

These units along with necessary piping are mounted on stand-alone type structure. The set up is connected to computer through USB port for monitoring and control by using PID logics. Product is supplied with 32 tag demo version of SCADA software package.

Features

Flow,Level.Cascade,Feedforward and ratio control
ON-Off & PID operation
SCADA study
MODBUS communication
Closed loop water circulation
Non-corrosive wetted parts

Range of experiments

Study of open loop response (Manual control)
Study of on/off controller
Study of proportional controller
Study of proportional integral controller
Study of proportional derivative controller
Study of proportional integral derivative controller
Tuning of controller (Open loop method)
Tuning of controller (Closed loop method)
To study stability of the system (Bode plot)
To study cascade control system
To study feed forward control system
To study ratio control system

Technical Specifications

Product: Multiprocess trainer
Product code: 326A
Control unit: ADAM-4022T Serial based dual loop PID controller; Analog input 4, Analog output 2, Digital input 2, Digital output 2. with RS485 communication.
Communication: USB port using RS485-USB converter
Differential pressure transmitter: Type Capacitance, two wire, Range 0-200 mm, Output 4-20 mA sq.root (2 Nos)
Level transmitter: Type Electronic, two wire, Range 0-250 mm, Output 4-20mA
I/P converter: Input 4-20mA, Output 3-15 psig
Control valve: Type: Pneumatic; Size: 1/4", Input: 3-15 psig, Air to close, Characteristics: linear
Rotameter: 10-100 LPH(3 nos)
Pump: Fractional horse power, type submersible
Process tank: Transparent, Acrylic, with 0-100% graduated scale
Supply tank: SS304
Flow measurement: Orifice meter (3 Nos)
Air filter regulator: Range 0-2.5 kg/cm²
Pressure gauge: Range 0-2.5 kg/cm²(1No), Range 0-7 kg/cm²(1No)
Overall dimensions: 1740Wx720Dx630H mm
Optional: SCADA software package; Mini Compressor